Marion Stock Mixers

Model CPA-2472 Marion Continuous Mixer
4.3-15.4 ft3 working capacity per moment paddle agitator
Carbon steel construction
 
stock mixer1 stock mixer2 stock mixer3
 
 

MIXER TROUGH AND END PLATES:

  • ¼” trough with ¼” abrasion resistant liner skip welded in place.
  • 1/4” carbon steel end plates.
  • 24” diameter x 72" long (inside mixing chamber dimensions).

AGITATOR:

  • 2-3/16” diameter solid carbon steel mainshaft.
  • Bolted cast ductile iron arms drilled both sides with caps.
  • Bolted and adjustable 3/16” thick carbon steel paddle blades.
  • Blade clearance set at 0.030” from the bottom centerline of the trough.
  • Multi-stage forward/back mix configuration.

MAINSHAFT BEARINGS:

  • 2-3/16” diameter Seal master pillow block mainshaft ball bearings.
  • Carbon steel bearing plates and gussets.
  • Lifting points.

MAINSHAFT SEALS:

  • Marion Style “E” 2-3/16” diameter adjustable stuffing box mainshaft seals.
  • Air-purge provision.
  • Assembly equipped with 1/8” NPT threaded connection.
  • Each seal must be regulated with 3-6 psi of clean filtered air at each seal assembly (by customer).
  • UHMW machined components with TFE/Synthetic packing.
  • Shaft run-out, in the seal area, not to exceed 0.005”

CLEAN-OUT DISCHARGE PORT:

  • 4" diameter discharge tube and flange.
  • Bottom center discharge position on upstream side of weir plate.
  • 4" diameter butterfly discharge valve.
  • Lever-actuated handle.
  • Outlet guard.
  • Discharge weir located 12” from end opposite drive, 12” x 24” discharge chute; bottom center discharge position

COVER:

  • 12-ga. carbon steel bolted and gasketed cover.
  • Two (2)  access doors hinged parallel to mainshaft.
  • Safety grate under access door at drive end.
  • Redundant safety limit switches actuated by grate removal and end opposite drive access door.
  • Toggle clamps on access doors.
  • One (1) 8” flanged sand inlet.

 

STRUCTURAL LEGS:

  • Welded structural angle leg design
  • 24" clearance between discharge outlet and floor

BLENDER DRIVE:

  • SEW-Eurodrive Model FA77GDV132M4 shaft-mounted gear-motor drive
  • 10-Hp TEFC inverter duty motor, 3P, 60Hz, 460-V
  • Class I at 51-rpm output; 1.40 SF
  • Reducer filled with SAE80W-90 gear oi
  • Right hand drive arrangement

 

MIXER SYSTEM AND CONTROLS

  • NEMA 4 Control panel
  • 3hp, 460V, 3P VFD (Screw conveyor)
  • 10hp, 460V, 3P VFD (Mixer)
  • 3/4hp, 460V, 3P VFD (Pumping unit)
  • Panel mount keypad interface for each variable frequency drive (Screw, Mixer and Pump)
  • Panel Mounted PLC/OCS, programmed, with on screen color display for mixer, color pump system and customer supplied screw conveyor
  • Low voltage control transformer, 115V output with circuit breakers
  • Emergency stop button
  • Mounted to Mixer, complete with seal-tight conduit and test run
  • Hard-wire grounding of all motors to common ground connection in panel

 

BLENDER MATERIAL & FINISH:

  • Mixer and mainshaft bearings painted with one coat primer and one top coat Marion Mixer Process Blue Enamel
  • Drive and motor with standard factory paint finish.

COLOR METERING SYSTEM
Color-injection metering system and liquid addition manifold, integrally mounted to mixer; one (1) SP-15 peristaltic pump; 3/4 hp TEFC gearmotor (28 rpm) with 3/4 hp variable frequency drive, including remote-mounted key pad interface; including all required piping and valving; one (1) ¾” dia. x 38” long 304SS pickup wand, with ¾” dia. flexible tubing; pumping unit mounted to stiffener plate between legs, guard over Lovejoy couplings; rubber gaskets fitted over wand

 

DOCUMENTATION:

  • Mixer furnished with English and Spanish warning labels
  • Two Instruction, Operations and Maintenance (IOM) manuals with spare parts list
  • Approval drawing on AutoCAD 2007, or PDF file format

 
 

Model SPY-3648 Marion Batch Mixer
30 cu. ft. working capacity paddle agitator
T304 stainless steel mill construction

MIXER TROUGH AND END PLATES:

  • 1/4” T304 polishing quality stainless steel trough.
  • 1/4” T304 polishing quality stainless steel end plates.
  • End plate (opposite drive) flanged, with seal weld (for agitator removal).
  • End plate (drive end) with fillet welds.
  • 36” diameter x 48" long (inside mixing chamber dimensions).

AGITATOR:

  • 3 7/16” diameter solid T304 stainless steel mainshaft.
  • Welded arms and welded 5/16” thick T304 stainless steel paddle blades.
  • Blade clearance set at 0.030” from the bottom centerline of the trough.

MAINSHAFT BEARINGS:

  • 3 7/16” diameter Sealmaster pillow block mainshaft ball bearings.
  • Carbon steel bearing plates and gussets.
  • Lifting points.

MAINSHAFT SEALS:

  • Marion Style “E” 37/16” diameter split and adjustable stuffing box mainshaft seals.
  • Air-purge provision.
  • Pure Teflon™ machined components and packing.
  • Assembly equipped with 1/8” NPT threaded connection.
  • Each seal must be regulated with 3-6 psi of clean filtered air at each seal assembly (by customer).
  • Shaft run-out, in the seal area, not to exceed 0.005”.

DISCHARGE PORT:

  • 8" diameter discharge tube and flange.
  • Bottom offset discharge position.
  • 8" diameter butterfly discharge valve.
  • EPDM seat.
  • Lever-actuated handle.
  • Outlet guard.

COVER:

  • 12-ga. T304 stainless steel gasketed cover, split at the center.
  • One 36" x 24" hinged access door located at end opposite drive.
  • Laser-cut safety grate under access door.
  • One 36" x 21" hinged access door located at drive end.
  • Access doors hinged parallel to the main shaft.
  • Redundant safety limit switches actuated by grate removal and drive end access door.
  • Interlock relay wiring by others.
  • Toggle clamps on access doors.

STRUCTURAL LEGS:

  • Bolted structural angle leg design
  • 32" clearance between discharge outlet and floor

BLENDER DRIVE:

  • 20 Hp TEFC motor, 3P, 60-Hz, 1800 RPM, 230/460-V; frame #256T
  • Dodge TAII5215H40 shaft mounted torque-arm reducer
  • 38.91:1 ratio; Class I service
  • 8.0SK/13.6SK V-belt drive; BX-90” belts; 28.8CD; 1.5SF
  • 36.9-rpm final out-put speed
  • Reducer filled with gear oil
  • T304 stainless steel solid metal guard over V-belt drive
  • Top motor mount
  • Right hand drive arrangement

HIGH-SPEED CHOPPERS:

  • One (1) 7.5-Hp, 3600 rpm, TEFC, C-flanged motor.
  • 3-P, 60-Hz, 230/460-V, with custom shaft.
  • Removable drive shaft extension with slinger and guard.
  • T316 stainless steel tulip-shaped chopper head design.
  • Carbon steel mounting base.
  • Style E adjustable stuffing box shaft seal.
  • Air-purged type.
  • Assembly equipped with 1/8” NPT threaded connection.
  • Each seal must be regulated with 7-15 psi of clean filtered air at each seal assembly (by customer).
  • Pure Teflon machined components and packing. Air-purge provision.

AIR-SUPPLY MANIFOLD:

  • One 1 1/2” NPS diameter stainless steel air-supply manifold.
  • Mounted on down-sweep side of trough and piped to seals.
  • Low-pressure regulators and gauges for each mainshaft seal.
  • High pressure/regulator filter for inlet.
  • Dry filtered air line to be supplied by customer

BLENDER MATERIAL & FINISH:

  • Internal product contact surfaces polished to #120-grit finish.
  • External carbon steel support components (bearing plates, gussets, torque-arm bracket and structural legs) and mainshaft bearings painted with one coat primer and one topcoat Machinery White Enamel.
  • Drive and motor with standard factory paint finish.

DOCUMENTATION:

  • Mixer furnished with English and Spanish warning labels
  • Two Instruction, Operations and Maintenance (IOM) manuals with spare parts list
  • Approval drawing on AutoCAD 2007, or PDF file format
New Marion BPA-3648 Batch Mixer
used mixer1 used mixer2 used mixer3

MIXER TROUGH AND END PLATES:

  • 1/4” carbon steel trough.
  • ¼” abrasion resistant liner skip welded in place
  • 1/4” carbon steel end plates.
  • 36” diameter x 48" long (inside mixing chamber dimensions).

AGITATOR:

  • 3-7/16” diameter solid carbon steel mainshaft.
  • Bolted cast ductile iron arms with caps.
  • Bolted and adjustable 5/16” thick carbon steel chrome paddle blades.
  • Blade clearance set at 0.030” from the bottom centerline of the trough.

MAINSHAFT BEARINGS:

  • 3-7/16” diameter Dodge Double Interlock pillow block mainshaft roller bearings.
  • Carbon steel bearing plates and gussets.
  • Lifting points.

MAINSHAFT SEALS:

  • Marion Style “E” 3-7/16” diameter adjustable stuffing box mainshaft seals.
  • Air-purge provision.
  • Assembly equipped with 1/8” NPT threaded connection.
  • Each seal must be regulated with 3-6 psi of clean filtered air at each seal assembly (by customer).
  • UHMW machined components with TFE/Synthetic packing.
  • Shaft run-out, in the seal area, not to exceed 0.005”.

 DISCHARGE PORT:

  • One (1) 8” air-actuated butterfly discharge valve.
  • 110-VAC solenoid mounted and piped (less field wiring and controls).
  • Position switches to indicate full “open” or “closed”.
  • Bottom center discharge position.
  • Outlet guard.

COVER:

  • Not included, final design to be determined

 

STRUCTURAL MOUNTING:

  •  Mounting pads located on bottom corners of mixer end plates.
  • Two (2) fixed caster wheels and two (2) swivel casters with brakes

HIGH-SPEED CHOPPER:

  • One (1) 15-Hp, 3600 rpm, TEFC, C-flanged motor, 3-P, 60-Hz, 230/460-V, with custom shaft. (removed for display purposes)
  • Removable drive shaft extension with slinger and guard.
  • Ni-Hard steel tulip-shaped chopper head design.
  • Carbon steel mounting base.
  • Style E adjustable air seal (new style).
  • Air-purged type.
  • Assembly equipped with 1/8” NPT threaded connection.
  • Seal must be regulated with 3-6 psi of clean filtered air
  • Pure Teflon machined components and packing.

BLENDER DRIVE:

  • 30 Hp TEFC motor, 3P, 60-Hz, 1800 RPM, 230/460-V; frame #286T.
  • Dodge TA6307H40 Tall series shaft mounted torque-arm reducer.
  • 38.32:1 ratio; Class I service.
  • 3B V-belt drive at 36.0-rpm final out-put speed.
  • Reducer filled with gear oil.
  • Carbon steel solid metal guard over V-belt drive.
  • Top motor mount.
  • Right hand drive arrangement.

AIR-SUPPLY MANIFOLD:

  • One 11/2” NPS diameter stainless steel air-supply manifold.
  • Mounted on down-sweep side of trough and piped to seals.
  • Low-pressure regulators and gauges for each mainshaft seal.
  • Low-pressure regulator and gauge for chopper seal.
  • High pressure/regulator filter for inlet.
  • Dry filtered air line to be supplied by customer.

 BLENDER MATERIAL & FINISH:

DOCUMENTATION:

  • Mixer furnished with English and Spanish warning labels
  • Two Instruction, Operations and Maintenance (IOM) manuals with spare parts list
  • Approval drawing on AutoCAD 2007, or PDF file format